You are here: / Precast Concrete Products

Precast Concrete Products

precast concrete products

Precast concrete products are a wide range of structural and finishing elements produced under controlled factory conditions from high-quality concrete. They are produced from concrete of classes C20/25 to C50/60 by industrial prefabrication, ensuring repeatable quality, dimensional precision and exceptional durability. They are used in all construction sectors – from residential to industrial to infrastructure – as an economical and fast construction solution.

For each precast concrete project, the price list is calculated individually based on the type of elements, quantity, concrete grade and project requirements. We guarantee comprehensive technical advice, custom design and timely delivery of precast elements to the construction site. We invite you to get a free quote tailored to the specifics of your investment.

Ask for a price!
DescriptionAdvantagesApplicationDataAssemblyPriceGalleryRealizationsFAQ
PreviousNext

Precast concrete prefabricated elements – modern construction solutions

Precast concrete products are the foundation of modern construction, offering a wide range of structural and finishing components manufactured off-site. Prefabrication technology makes it possible to produce components of the highest quality under controlled plant conditions, eliminating the influence of atmospheric factors on the production process. The prefabrication system is revolutionizing the speed and quality of construction projects.

The production of precast concrete is based on the use of high-strength concretes of classes ranging from C20/25 for non-structural elements to C50/60 for prestressed structures. The technological process includes precise batching of ingredients, intensive compacting of the mixture and controlled thermal treatment. The use of new-generation admixtures makes it possible to obtain self-compacting and architectural concretes.

Comprehensive range of prefabricated products

The prefabricated product range includes more than 500 different types of elements – from small-size blocks and hollow blocks to large-size beams and floor slabs. Each element is designed with structural, transportation and assembly requirements in mind. The modular system makes it possible to combine different types of prefabricated elements into coherent structural solutions.

Precast reinforced concrete products include structural elements: columns, beams, floor slabs, bearing walls, stairs, foundations. Infrastructure elements include: manholes, culverts, coils, channels, tanks, retaining walls. The group of finishing elements includes: fences, pavers, curbs, paving slabs.

Production technology of concrete elements

Concrete elements are manufactured in production halls equipped with automatic processing lines. Steel molds guarantee dimensional precision with a tolerance of ±3 mm. Reinforcement is placed on assembly racks in accordance with the design, maintaining the required lagging. Concreting is carried out with mixtures of strictly controlled composition.

The maturation of prefabricated elements is accelerated by post-tensioning in chambers at 60-80°C and 95% humidity. This process makes it possible to achieve 70% of 28-day strength after just 12-16 hours. Facing surfaces are finished using the following methods: grinding, sandblasting, washing or brushing for an architectural texture.

Quality control in precast concrete manufacturing

Precast concrete is subject to rigorous inspection at every stage of production. The plant laboratory performs tests of: consistency, strength, water absorption, frost resistance of concrete. The geometry of the elements, the position of the reinforcement, the quality of the surface are controlled. The ISO 9001:2015 quality management system guarantees the repeatability of production.

Manufacturers of precast concrete products have CE certificates confirming compliance with European standards. Factory Production Control (FPC) documents all product parameters. ITB type tests cover the full range of mechanical and physical-chemical properties. Each batch of products receives a declaration of performance.

Advantages of precast concrete products

Highest quality precast concrete

Precast concrete products produced under factory conditions are characterized by consistent, high quality not achievable on the construction site. Controlled production conditions eliminate the influence of weather on the maturation of concrete. Precise batching of ingredients and professional compaction guarantee a homogeneous structure of the material.

Speed of implementation with prefabricated products

The use of prefabricated elements reduces construction time by 50-70% compared to traditional technologies. Elements are delivered ready for installation, eliminating the processes of formwork, reinforcement and concreting on site. The ability to run production in parallel with earthworks speeds up the schedule.

Economics of precast reinforced concrete

Precast reinforced concrete reduces total investment costs by 20-30% due to savings in labor and time. Minimizing waste on site reduces disposal costs. Precise consumption of materials at the plant eliminates losses typical of traditional construction.

Durability of concrete elements

Precast concrete elements have a service life of more than 100 years. The tight structure of concrete with low w/c provides high resistance to environmental aggression. Professional execution of reinforcement lagging protects against corrosion for decades of operation.

Dimensional accuracy of prefabricated elements

Prefabricated elements made in steel molds maintain dimensional tolerances of ±3-5 mm. The precision of manufacture eliminates the need for additional alignment work. Modularity of the system allows perfect matching of elements during installation.

Versatility of precast concrete

Concrete prefabrication allows the realization of elements of any shape and size. The system allows the production of both typical catalog elements and individual solutions. Possibility of combining different technologies in one object.

Ecology of precast concrete manufacturers

Precast concrete manufacturers minimize carbon footprint by optimizing raw material consumption. Recycled aggregates and pozzolanic additives can be used. Precast products are 100% recyclable at end-of-life.

Safety on site with prefabricated products

The installation of precast concrete units eliminates most of the work at height typical of monolithic construction. Reducing the number of workers on site by 60% reduces the risk of accidents. Shorter lead times minimize exposure to construction hazards.

The use of precast concrete products in construction

Precast concrete elements are universally used in all sectors of construction, from small residential buildings to large infrastructure projects. The wide range of available elements allows for comprehensive implementation of investments in prefabricated technology. The modular system allows any configuration and adaptation to individual project requirements.

Housing construction

In residential construction, precast concrete is used to erect single-family houses, row houses and multi-family buildings. Prefabricated load-bearing walls, ceilings, stairs and balconies form a complete building structure. The large-panel system makes it possible to build apartment blocks at a rate of one story per week.

Landscaping elements like precast concrete fences are a popular solution for private properties. The system includes posts, foundations, concrete spans and gates and wickets. Paving blocks and patio slabs complete the development of residential plots.

Industrial and warehouse construction

Production halls use prefabricated reinforced concrete components in the form of columns, beams, girders and roof slabs. The system allows the construction of halls with spans of up to 30 meters without intermediate supports. Prefabricated retaining walls form loading ramps and maneuvering areas.

Concrete elements for industry also include: foundations for machinery, process ducts, utility tanks, silos. Industrial floors made of prefabricated slabs carry loads of up to 50 kN/m². The modular system allows easy expansion of facilities.

Road and rail infrastructure

In transportation construction, prefabricated elements form the basis of bridge structures, viaducts, tunnels. T-beams, deck slabs, supports form durable engineering structures. Prefabricated acoustic screens protect against traffic noise.

Precast concrete supplies road infrastructure elements: curbs, guardrails, culverts, storm sewers. Drainage system of precast concrete manholes and pipes. MON road slabs for temporary roads and parking areas.

Agricultural construction

Farms use precast concrete manufacturers offer complete systems for livestock: feed silos, slabs, slurry channels, slurry tanks. Prefabricated livestock buildings for cattle, pigs, poultry. Storage halls for agricultural crops made of prefabricated elements.

Precast concrete silage silo walls provide durable feed storage. Concrete grate system for piggeries and barns. Precast culverts and bridges for field roads.

Public facilities

Schools, hospitals, offices use precast concrete price list competitive for large volumes. Frame system with infill curtain walling. Prefabricated staircases and elevator shafts. Architectural concrete facades add character to buildings.

Energy and environmental protection

The energy sector uses prefabricated products for power plants, transformer stations, and power poles. Wastewater treatment plants use prefabricated tanks, settling tanks, biological reactors. Landfills protected by slabs and retaining walls.

Hydrotechnical construction

Precast concrete elements for hydraulic engineering are: wharves, breakwaters, locks, weirs. Elements of river regulation: bottom plates, bank bands, water thresholds. Flood protection system of prefabricated retaining walls and embankments.

Technical parameters of precast concrete products

Precast concrete products are designed and manufactured in accordance with PN-EN 13369:2018, which defines common requirements for precast concrete products. Individual groups of products meet specific standards for specific elements. All products have CE marking and a declaration of performance confirming technical parameters.

Concrete classes and strength

Standard precast concrete elements are made of concrete of the following classes: C20/25 (fck = 20 MPa) for non-structural elements, C25/30 (fck = 25 MPa) for secondary structural elements, C30/37 (fck = 30 MPa) for main load-bearing elements, C35/45 to C50/60 for prestressed structures. Tensile strength fctm = 1.9-4.1 MPa depending on grade.

Precast concrete has an elastic modulus of Ecm = 29-37 GPa according to the class of concrete. Poisson’s ratio ν = 0.2. Density of ordinary concrete 2300-2500 kg/m³, lightweight concrete 1400-2000 kg/m³. Compressive limit deformability εcu = 3.5‰.

Exposure classes and durability

Prefabricated system adapted to exposure classes: X0 (no danger), XC1-XC4 (carbonation), XD1-XD3 (chlorides), XS1-XS3 (seawater), XF1-XF4 (freezing/thawing), XA1-XA3 (chemical aggression), XM1-XM3 (abrasion). Appropriate selection of concrete composition, w/c and reinforcement cover for each class.

Precast reinforced concrete products in class XC3 are characterized by: w/c ≤ 0.50, min. cement content 280 kg/m³, min. lagging 25 mm. For class XF4: w/c ≤ 0.45, cement 340 kg/m³, air content 4-6%. Design life 50-100 years depending on exposure class.

Reinforcement and prestressed elements

Concrete elements reinforced with steel class A-IIIN (B500A, B500B) with yield strength fyk = 500 MPa. B500A welded meshes with diameters of 3-12 mm. Y1860S7 prestressing steel for prestressed elements with strength fpk = 1860 MPa. Minimum lagging: 20-50 mm depending on the exposure class.

Elementy prefabrykowane sprężone strunobetonem lub kablobetonem. Compressive force 70-80% fpk. Ad hoc compression losses 8-12%, delayed losses 15-20%. Limit deflections L/250 for structural elements, L/150 for secondary elements.

Dimensional tolerances

Precast concrete provides the following tolerances: length ±(10mm or L/1000), width/height ±(5mm or h/500), thickness ±5mm. Straightness 5 mm/3m. Flatness of surface 5 mm/2m. Position of holes and anchorages ±10 mm. Position of reinforcement ±5 mm.

Physical parameters

Manufacturers of precast concrete guarantee: absorbability by weight 4-6% for ordinary concrete, 8-12% for lightweight concrete. Frost resistance F50-F300, depending on the intended use. Water resistance W4-W12. Abrasiveness on Böhme disc 3-7 cm³/50cm². Thermal conductivity coefficient λ = 1.3-2.3 W/(m-K).

Parameters of typical elements

Precast concrete fence: posts 12×12 to 20×20 cm, height 1.5-3.0 m, foundations 25×30 cm, spans 200×50 cm. Precast concrete wall: thickness 12-40 cm, height up to 3.6 m, length up to 7.2 m. Ceilings: hollow core slabs 15-50 cm thick, span up to 18 m, bearing capacity 2.5-15 kN/m².

Certification and testing

Precast concrete price list includes the cost of certification: CE marking, National Technical Assessment, ITB Technical Approvals, certificates for railroad and road construction. ITB type tests: strength, frost resistance, waterproofness. FPC Factory Production Control Level 2+.

Installation of prefabricated concrete elements – instructions for implementation

Proper installation of precast concrete elements requires precise planning, appropriate lifting equipment and a skilled installation team. The process includes site preparation, internal transportation, lifting and seating of elements, and making structural connections. The assembly technology is adapted to the type and dimensions of the individual precast elements.

Site preparation

Before starting the installation of precast concrete, surveying of axes and levels is performed. Foundations or supports must reach min. 70% of the design strength. Access roads paved with road plates for cranes with a load of up to 40 tons/axle. Storage yard leveled and drained.

For prefabricated elements, 8×8 cm wooden sleepers are prepared, distributed at support points. Elements stored according to the order of assembly with crane access. The assembly plan takes into account the capacity of the crane as a function of the overhang. Securing of the assembly area in accordance with occupational safety and health.

Transportation and unloading of components

Transport of precast reinforced concrete elements carried out with low-loader trailers with a capacity of up to 40 tons. Elements fastened with belts or chains with protective pads. Unloading by crane using slings adapted to the transport points. Visual inspection of elements before installation.

Storage of concrete elements in the assembly position or according to the manufacturer’s instructions. Maximum 3-5 layers in a stack with spacers in a single line. Sensitive elements (stairs, balconies) stored individually. Protection from precipitation with foil only from the top.

Assembly of structural elements

Installation of prefabricated column elements begins with seating in the foundation cups. Column lifted in vertical position or rotated during lifting. Rectification of the position with steel wedges. Pouring the socket with C25/30 concrete after checking the vertical.

Precast concrete beams and transoms supported on column consoles by elastomeric washers. Length of support min. 15 cm. Welded connections through steel plates or bolted. Installation of floor slabs directly from the car at a rate of 500-1000 m²/day.

Making calls

Connections between elements of precast concrete manufacturers realized by: welding of splines of reinforcement, mechanical fasteners, concreting of joints. Construction joints 2-3 cm wide filled with C30/37 concrete or low-shrinkage mortar. Connecting reinforcement placed before concreting.

For prefabricated concrete fence connections realized by embedding posts in foundation sockets. Spans fixed in the grooves of the posts or on steel connectors. Expansion joints every 20-30 m filled with flexible profile.

Assembly inspection

Geometry of assembled precast concrete wall elements checked geodetically: verticality ±10 mm/storey, level ±10 mm, alignment ±15 mm. Inspection of joint width, depth of support, quality of welds. Photo documentation of junctions before concreting.

After the installation of each floor of precast concrete elements, the price list of the work includes a partial acceptance report. Checking the strength of concrete in joints after 7 and 28 days. Non-destructive testing of welds by ultrasonic method. Measurement of deflections of horizontal elements under load.

Finishing and protection

After the installation of precast concrete elements is completed, sealing of joints with permanently elastic masses is performed. Reprofiling of cavities with PCC mortars. Hydrophobization of concrete surfaces. Painting of steel elements with anti-corrosive paints.

The instructions for use of the prefabricated elements object specify the permissible loads, maintenance rules, frequency of inspections. As-built documentation includes: acceptance protocols, material approvals, test results, survey documentation. Warranty for the installation works a minimum of 5 years.

Precast concrete price list – comprehensive calculation of precast elements

Precast concrete price list is shaped by many factors that affect the final cost of precast elements. Pricing includes the cost of materials, production, transportation, installation and any additional work. Precast concrete price depends on the type of element, dimensions, concrete class, degree of reinforcement and size of the order.

Cost components of prefabricated products

The main element affecting the prefabricated price is the cost of raw materials, which accounts for 40-50% of the value of the product. Cement, aggregates, reinforcing steel and admixtures are the main cost components. Precast reinforced concrete price increases in proportion to the degree of reinforcement – from 60 kg/m³ for lightly reinforced to 200 kg/m³ for heavily reinforced elements.

Concrete element production costs include: mold depreciation (10-15%), energy (5-10%), labor (15-20%), factory overhead (10-15%). Transportation accounts for 5-15% of the price, depending on distance and dimensions. Assembly is an additional 20-30% for structural components.

Price list 2024 for precast concrete products

In 2024, prices are seen stabilizing after previous increases. Precast elements price in 2024 per m³ of concrete ranges from PLN 800 for simple elements to PLN 2500 for prestressed structures. Precast concrete in the summer season 2024 more expensive by 5-10% due to the construction peak.

Current rates in 2024 show that precast concrete manufacturers offer discounts of 10-15% for orders over 100 m³. Precast concrete fence components in 2024 – posts 80-150 zl/m³, spans 200-400 zl/m³. Structural elements: beams 1200-2000 zł/m³, posts 1000-1800 zł/m³, slabs 400-800 zł/m³.

Price forecast for 2025

Projections for 2025 indicate a price increase of 4-7% for standard precast products. Precast concrete wall price in 2025 will depend on the cost of energy used in production. New environmental standards may raise costs by an additional 3-5% due to CO₂ reduction requirements.

In 2025, CEM II and CEM III low-carbon concretes are expected to become widespread, and may be 5-10% cheaper. Precast concrete pricing in 2025 will take into account the increasing share of automation reducing labor costs. Developments in 3D printing technology may introduce a new pricing category for non-standard elements.

Cost comparison of different types of prefabricated products

Price analysis shows significant differentiation: small-size prefabricated elements (blocks, hollow blocks) PLN 3-15/unit, medium-size prefabricated elements (slabs, beams) PLN 200-1000/unit, large-size prefabricated elements (walls, ceilings) PLN 2000-10000/unit. Catalog elements 30-40% cheaper than custom-made ones.

Comparing technologies: traditional precast concrete cheapest, architectural concrete more expensive by 50-70%, prestressed concrete by 100-150%. Self-compacting concrete precast more expensive by 20-30% but offers better surface quality. Textured elements (washed, sandblasted) with a surcharge of PLN 30-50/m².

Optimization of prefabrication costs

Reduction of precast concrete costs possible by: use of typical elements from the catalog, grouping of orders, own collection from the plant. Designing with a 60 cm module minimizes cutting. Winter orders (November-February) cheaper by 10-15%.

Savings on concrete elements price by choosing the optimal concrete grade – the highest is not always necessary. Rational reinforcement according to actual loads. Giving up decorative finishes where they are not visible.

Operating costs and life cycle

Investment in prefabricated elements price higher initially pays for itself through minimal maintenance. Maintenance costs 0.1-0.3% of value per year. Durability of 100 years means lowest cost per year of use among all technologies.

The precast concrete system total life-cycle price takes into account: no structural repairs, energy efficiency due to thermal mass, adaptability and expandability. The residual value after 50 years is 30-40% of the initial price. Elements are recyclable as aggregate.

Comprehensive pricing of precast concrete manufacturers should take into account not only the purchase price but the total cost of implementation. Professional consulting allows you to optimize the selection of elements. Cost simulations of various variants facilitate the investment decision.

The final precast concrete price list for each project requires an individual calculation that takes into account the specifics of the site, construction location and delivery schedule. We encourage you to contact us to prepare a detailed precast offer tailored to your investment.

Here are just some of our precast concrete projects. This list includes only major investments on which our precast products have appeared.

Precast concrete units are prefabricated building components produced off-site that can be assembled into larger structures at the project site. These are standard, repetitive modules produced in series at industrial plants, which greatly speed up and facilitate construction work in various construction sectors.

Reinforced concrete. prestressed concrete, post-tensioned concrete – 20+ types

Rapid modular construction of various structures

Repeatability, precision, speed of installation, durability

FormOpinions about usOur videosSimilarSend e-mail
PreviousNext

Submit the form and get a free quote!


    Communication is easier if you know your names


    Sometimes it's easier to talk on the phone


    This will allow us to send you a response or quote


    Please specify what type of material you are interested in (prestressed floor, FILIGRAN floor, etc.).


    This is essential information for calculating transportation


    Enter your preferred lead time


    Provide all relevant information, such as, for example, delivery dates, building or layout specifics


    Plans, sections and load statement (preferably in pdf and dwg form)


    This is how customers write about us

    Check all opinions

    Check out some of our videos describing our prefabricated products

     
     

    Check out other similar products

     
    PreviousNext

    Teriva floors

    Teriva floors The TERIVA gooseneck floor is a beam ceiling supplied in the form of beams, hollow blocks and buttressing grid. It is one of the most popular ceilings in Poland.

    Rector ceilings

    Ceiling Rector RECTOR ceilings are prestressed dense-rib floors supplied as prestressed beams, concrete blocks and reinforcement mesh.

    Filigree ceilings

    Filigree ceilings Filigran floor is a monolithic reinforced concrete floor with a prefabricated element in the form of an armed prefabricated formwork slab. Once the floor is delivered, it needs to be armed and concrete poured.

    Zheran plates

    Zheran ceiling panels Hollow core (żeran) slab ceilings are prefabricated ceilings with very fast and simple assembly in the form of ready-to-assemble elements to be assembled "from the wheels" on site with the help of a suitable crane.

    Prestressed hollow core slabs

    Prestressed hollow core slabs Prestressed hollow core slab floors are prefabricated floors characterized by large spans of up to 26 meters. It is quick to install because there is little wet work after the slabs are laid, the slab joints need to be completed and the rim poured.

    Dense-rib ceilings

    Dense rib floors Sketch The dense-rib floor, consisting of floor joists and hollow blocks, is one of the most common types of floor in single-family housing.

    Prefabricated slab ceilings

    Slab floors Filigree Sketch Among floor slabs, which are very popular floor systems available in our market, the Filigran floor is the most popular.

    Roof girders

    Strut concrete roof girders Sketch Prestressed concrete roof girders in modern industrial construction are a proven, faster and cheaper solution than steel roof structures.

    Check out our offer and send an inquiry!

    Click and it will go to your mailbox
    Zadzwoń do nas! 500 598 808 Wyślij zapytanie! przygotujemy darmową wycenę